Each QA get involved with their respective factory from 1st fit sample process.
Check the pattern, construction details, fabric behavior, wash requirement and do a risk analysis for each product.
Once bulk fabric is in-house, QA inspect the fabric for any shade, weaving issues or other irregularities, gsm and shrinkage.
On approval of production sample, make size set sample in each size to check general construction details, measurements, workmanship, bulk accessories and wash standard (where required).
If any discrepancies found, size set is remade incorporating the corrections to get the standard right.
On size set approval, trial cutting ( pilot run) to set the production line.
Size set is again checked from trial cut run.
On size set approval from production line, bulk cutting approval is granted.
QA checks each operation on the line at initial stages of production till the first output delivery from the line and address any issue arises.
Regular checks on output( sewn garments) for workmanship and measurements details.
Regular checks for print hand feel, durability, embroidery placement, colored wherever required.
in case of washed over dyed garments, we do sampling process from bulk garments to set the shade, shrinkage and appearance right.
From the first lot of finished garments, QA approves polybag and carton dimensions based on which these items are produced.
Inline finishing inspection on a daily basis.
When goods are ready, QA conducts pre-final inspection before offering finished goods for 3rd party inspection.
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